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KEB Technology

IP65 Washdown Integral Gearmotors

Josh Pozner | August 1st, 2024

When your industrial equipment faces harsh environments with frequent washdowns, corrosive chemicals, or extreme moisture exposure, standard gearmotors simply won’t cut it. That’s where KEB’s IP65 washdown integral gearmotors come in—engineered specifically for the toughest industrial applications where reliability can’t be compromised.

 

Why IP65 Protection Matters in Industrial Applications

In industries like food and beverage processing, marine operations, and wastewater treatment, equipment regularly encounters:

  • High-pressure washdowns with industrial cleaners
  • Corrosive chemicals and saltwater exposure
  • Steam cleaning and sanitization processes
  • Extreme temperature fluctuations
  • Continuous moisture and humidity

Standard gearmotors fail quickly in these conditions, leading to costly downtime, frequent replacements, and potential contamination risks. IP65-rated gearmotors provide complete protection against dust ingress and water jets from any direction, ensuring reliable operation even in the harshest environments.

 

KEB’s Engineered Washdown Solutions

What sets KEB apart from other gearmotor manufacturers is our commitment to creating customized solutions that match your exact application requirements. Our IP65 washdown integral gearmotors represent years of engineering expertise gained from working directly with customers in demanding industries.

 

picture of KEB's IP65 gear motor used in marine applications
KEB IP65 gearmotor used in marine applications

 

Technical Specifications

Power Range: Up to 60hp (37kW)
Torque Output: Up to 12,000+ Nm
Gearing Types: Helical inline, parallel shaft (offset/snuggler configuration), right-angle helical worm, right-angle helical bevel

 

Picture of two KEB gearmotors, one right angle and another inline.

 

Advanced Protection Features

KEB IP65 integral gearmotors include:
Enclosed Motor Design: Complete protection against environmental contamination while maintaining optimal heat dissipation.

Specialized Epoxy Coating: Internal components (rotor and stator) feature a proprietary epoxy paint system engineered to withstand aggressive chemicals, high temperatures, and continuous moisture exposure.

Enhanced Sealing System: Special shaft seals on both drive and non-drive ends. Premium terminal box gaskets. Water-resistant terminal box cover rated for high-pressure washdowns.

 

Customization Options for Specific Industries

Corrosive Environment Solutions
For applications in marine, chemical processing, or coastal facilities, we offer stainless steel shafting to prevent corrosion and ensure long-term reliability. This upgrade prevents drive components from rusting to the shaft, a common failure point in standard gearmotors.

Food & Beverage Industry Compliance
Meeting strict hygiene and safety standards requires specialized components:

  • Food-grade paint systems that resist bacterial growth and chemical sanitizers
  • Food-safe lubrication approved for incidental food contact
  • Smooth surface finishes that prevent contamination buildup and facilitate cleaning

Safety-Critical Applications
Add an IP65-rated KEB spring-set brake for applications requiring immediate power-off braking, ensuring safe operation in automated systems and conveyor applications.

 

Industry Applications

Food & Beverage Processing

Meat processing and packaging lines
Food slicing and portioning equipment
Bottling and canning operations
Commercial dishwashing systems

Marine & Offshore
Ship deck equipment
Offshore platform machinery
Port handling systems
Aquaculture operations

Wastewater Treatment
Screening and filtering systems
Sludge handling equipment
Chemical dosing systems
Aeration equipment

 

 

Selection and Sizing Support

Choosing the right gearmotor for your washdown application requires careful consideration of environmental factors, load requirements, and duty cycles. KEB provides comprehensive support tools:

  • Gearmotor Configuration Software: Automated sizing and selection based on your specific parameters
  • Technical Documentation: Complete installation manuals and maintenance guides
  • Application Engineering Support: Direct consultation with our experienced engineers

 

Total Cost of Ownership Advantages

While IP65 washdown gearmotors represent a higher initial investment, they deliver significant long-term value:

  • Reduced Downtime: Reliable operation in harsh environments minimizes unexpected failures
  • Lower Maintenance Costs: Durable construction reduces service frequency and replacement needs
  • Compliance Assurance: Meet industry standards without costly retrofits
  • Extended Service Life: Proper protection dramatically extends equipment lifespan

 

Get Expert Application Support

Selecting the right washdown gearmotor for your specific application requires expertise in both the technology and your industry’s unique challenges. Our Applications Engineers have decades of combined experience in food processing, marine, and industrial applications.

Ready to discuss your washdown application? Contact our Applications Engineers today for a consultation. We’ll help you specify the optimal gearmotor configuration for your requirements, ensuring reliable performance and maximum value.

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